German Plant Experience is an established manufacturer of Concrete Batching Plants for readymix, precast, soil stabilization and other applications. The concrete manufactured using GPE systems has been used in various landmark concrete structures of the world including Burj Khalifa in Dubai establishing the quality of our products. We offer Tailor Made Concrete Batching Plants for all applications right from 30m3/hour upto 150m3/hour, with integrated batching plants going upto 500m3/hour. Our specially designed Concrete plants have the ability to fulfil the requirements of any client’s specific specifications, exceeding all parameters of quality and service with cutting edge technology. Depending upon the specific requests of our clients, we can also provide our customer with Wet Concrete Plants or Dry Concrete Plants by designing customized plant for our customers.
With more than 110 Concrete Batching Plants running successfully with major concrete manufacturers around the world, Concrete Batching Plants by GPE have become a landmark of quality.
This quality has been proved again and again by providing our customers with state of the art quality products, backed by research and experience of our qualified engineers.Our strict quality policies have always helped us in achieving the god comments of the customer. Continuous Upgrades in the Technology is kept in sync with a competitive price by local sourcing of services and material, for which we immensely make use of GPE Offices in Germany, Italy, Dubai and Australia.
MIXER AND MIXER TOWER
Suitable mixer depending upon clients needs and requirements is chosen depending whether the Concrete Batching Plant is for Readymix, Precast or any other application. Our plants can be chosen with a variety of mixers like Planetary Mixer, Twin Shaft Mixer or a Pan Mixer. The client is at liberty to specify preferred brand of mixer like BHS, SICOMA, TEKA etc. Client can also specify mixer lining depending upon the abrasiveness of the proposed aggregates; and the trouble-free lifetime expectation of such lining. Our highly qualified experts can provide the client with mixture towers that can produce a maximum yield to satisfy our client. We can customize the mixture towers on the desire of our clients for their upgradation. The design provided by our client is passed to our experts to ensure the safety of the product and the investment of our client and then put to life by our expert engineers and then the complete plant is provided to the clients.
The mixer structure are designed to have a robust construction, with chutes custom designed to discharge concrete directly to a mixer truck (For Readymix Applications), A Forklift (For Precast and Egglayer applications) Or a Flying Bucket (For Precast applications).
Also, all our plants for readymix application come with a waiting hopper as a standard attachment so that the prepared batch of measured aggregates can be unloaded to the Mixer in one go to increase the productivity of the Batching Plant. This ensures that at any instant, three batches batches are being prepared simultaneously. Depending upon the request by the client, the mixture structure can be Hot Dip Galnanized to increase the lifespan of the batching plant.
The storage design is made by the highly experienced design engineers with the following basic parameters:
~ The transportation of the structure by Shipping Containers is an important parameter of design. As the product has to be delivered worldwide, its transportation is ensured to be convenient and easy.
~ We design for any reasonable aggregate storage volume. We have designed an aggregate storage system with a volume of 1800 m3 for a plant in Australia constituting 10 separate bins, all fed automatically by a reversing shuttle conveyor.
~ As per our experience, most of the readymix clients prefer an aggregate storage of 6×30 m3, which is more than sufficient for smooth and continuous running of the plant.
~ We use only European Steel with appropriate thicknesses to ensure long life of the aggregate storage irrespective of the abrasiveness of the material.
~ At the specific request of our client, we provide Hot Dip Galvanization of the Aggregate Storage Bins to increase the lifespan as well as to increase the visual appeal of the bins.
~ The strict quality policy of our brand ensures that the product supplied to the costomer is perfect in every possible way. Stringent in-house quality tests prior to despatch are carried out before the plant is shipped.
~ The industrial design of our Aggregate Storage System has ensured that all Electronic, Electric and Mechanical components are of highest quality and capable of withstanding extremely weather conditions prevalent in a variety of geographical locations.
Several options are offered for aggregate conveying from Aggregate Storage Bins to the Mixer which depend upon Layout Parameters, Application and Capacity to be handled.
~ An Inclined Belt Conveyor is the most preferred choice for high capacity plants. In case, the layout necessitates use of a steep angle, we would offer to use chevron belts to ensure smooth operation for long time. All our Inclined belts come housed in a suitable galvanised cover to ensure that elements stay outside and dust stays inside. A galvanized staircase is provided along the conveyor to ensure easy maintenance all along the belt.
~ Low capacity Batching plant owners as well as layout considerations may call for a much more compact system of using Skips to transport the aggregates. We offer skip systems in various capacities to meet all requirements.
GPE is proud of its own Control System known widely as WEBCon, the preciseness of which has been proven beyond doubt by its extensive use while supply of concrete to the tallest building in the world “BURJ KHALIFA”. WEBCon is designed to exhibit/control following broad parameters of a single or group of Concrete Batching Plants :
|Recipe database||Complete production at a glance.|
|Customer database||Easy up-gradation of existing systems|
|Truck database||WEBCon increases your production capacity by up to 20%|
|Site database||Link all your plants via network|
|Component database||Access your production via Explorer|
| Moisture correction
|Alarm messaging via SMS or Email|
|Complete visualization of the production process.||Preventive maintenance|